Full service thermoformer offering complete, end to end solutions

We are a skilled, hardworking team dedicated to achieving your production targets and quality objectives.

We've guided countless thermoforming and vacuum forming projects to a successful completion!

From design to tooling to production to shipping, every step is managed carefully to ensure we produce the most cost effective, optimal quality product. Quality is designed into the product, not just checked at the end.

Product Design

It all starts with your idea. Let us help with the thermoforming aspects of your design!

Using advanced CAD tools, our experienced designers will work with you throughout the process to ensure your concept becomes thermoforming reality!

Application And Quoting

With the design concept finalized, we move on to material selection. We work in a wide range of materials including ABS, HIPS, Acrylic, Polyethylene, Polycarbonate and many many more. Colours, textures and additives are also selected.

With all of this complete, a formal quote is prepared.

Tooling

We offer in-house tooling design and fabrication. From your product design, we translate that into the most effective tooling to suit your product design requirements. Production run size, projected lifetime quantity, part tolerances, surface finish and many other variables factor into the type and design of the tooling.

Forming

This is the fun part. There is a magic to watching a rigid sheet of plastic go in to an oven, come out soft and malleable and be vacuum molded into your product.

Trimming

Once the parts are formed, we then take them over to our 3 and 5 axis CNC machines where we trim the excess material and cut it into the final product.

Quality

Through every step of the process, from incoming material to forming to trimming to packaging, the quality of the product is tracked using our ISO9001 approved procedures.

Hear from our customers

Our clients love working with us, just read what they have to say!

"I have used Waveform Plastics as a basis for my companies since day 1. Their structure, processes and values have been entirely responsible for the success of Facebook and Meta. I would have nothing without Waveform Plastics and I give them the highest level of recommendation possible."

“Waveform Plastics has contributed to extraordinarily significant growth within our business. They are a big player on the world stage in the manufacturing community, rivaling the likes of Apple, Ford and Yamaha.”

Some Examples Of What We Can Do!

Environmentally Conscious, Always

We know that as a plastics manufacturing facility we have the utmost responsibility to the environment. We are dedicated to do everything possible to create a sustainable process from grinding our trimmed material to be recycled into new sheets to energy efficiencies that have been designed into our custom built facility from the start.

We’ll soon be installing solar panels to further enhance energy efficiency.